For very complex Food Process Machine Steel Parts, a variety of tools can be used to manufacture the finished parts, a process called closed die forging. Closed Die Forging is a metal forming Process in which a workpiece is inserted into a die and then hammered until the desired Food Process Machine Steel Closed Die Forging Parts are formed. This forging method can be considered as a high-precision manufacturing process that improves the material properties of the final part. Forging makes steel materials have good grain structure, which is the key factor to improve the strength and toughness of steel materials.
Product Parameter (Specification)
Item |
Food Process Machine Steel Closed Die Forging Parts |
Roughness |
Ra 1.6 |
Tolerance |
±0.01mm |
Material |
Alloy Steel |
Certification |
ISO 9001:2015 |
Weight |
0.01-60KG |
Machining |
CNC |
Heat Treatment |
Quenching & Tempering |
Inspection |
MT/UT/X-Ray |
Lead Time |
30 Days |
Package |
Plywood Case |
Method |
Closed Die Forging |
Capacity |
50000 Pcs / Month |
Origin |
Ningbo, China |
Maple’s Services for Food Process Machine
For very complex Food Process Machine Steel Parts, a variety of tools can be used to manufacture the finished parts, a process called closed die forging. Closed Die Forging is a metal forming Process in which a workpiece is inserted into a die and then hammered until the desiredFood Process Machine Steel Closed Die Forging Partsare formed. This forging method can be considered as a high-precision manufacturing process that improves the material properties of the final part. Forging makes steel materials have good grain structure, which is the key factor to improve the strength and toughness of steel materials.
Supporting Service for Food Process Machine parts
◉ As mentioned above, in order to work in adverse conditions, the performance of the Food Process Machine Steel Closed Die Forging Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc.
◉ Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment
◉ Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment.
◉ Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion…
◉ Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts.
Common Material for Agricultural Machinery
We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Food Process Machine Steel Forging Parts :
Carbon Steel:1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45…
Alloy Steel:4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…
Stainless steel:304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…
Gray Iron:GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300…
Ductile Iron:GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…
High Chromium cast iron:15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Cr…
Aluminum:AlSi7Mg, AlSi12, AlSi10Mg, A356, A360…
High Manganese steel: X120Mn12, Mn12, Mn13…
The Parts We Supplying for the Food Process Machine
We have manufactured a wide range of Food Process Machine Steel Forging Parts. The following are typical products:Valve joint, Ball valve body, Gate valve body, Choke valve body, Beer valve body,Purification water brass,Hybrid valve, ....
Why Closed Die Forging
Compared with casting, forging has its special advantages:
1. In the case of the same material, the mechanical properties of forgings are better than those of castings.
2. The forgings strength is higher and the fatigue resistance is stronger.
3. The forgings has better compactness.
4. There are no internal defects and surface defects.
5. Fast production speed, high efficiency, suitable for mass production of products.
6. The product quality is stable.